Conveyor Roller Maintenance Tips for Maximum Operational Efficiency

Yes that big machine with chains etc. in factories how do it shift stuff about the place? This magic happens all because of conveyor rollers. Conveyor rollers are small wheels similar to those found in wagons or carts that help things pass along a conveyor belt. They go through a lot with all the material and products shifting along them but just like any other machine, they need to be looked after and maintained in order to continue working well, so we have put together some top tips for looking after your conveyor rollers to keep them doing their job for longer. 

Thorough inspection and cleaning of conveyor rollers to keep them rolling smoothly

Checking and cleaning your conveyor rollers is the first step to keeping your conveyor rollers in good working condition. This you can request directly from an adult. First thing you will want to look for immediately is any kind of build up on the Conveyor roller themselves like dirt, dust or debris. Wipe gently with a soft cloth Nothing at all really. This will enable rollers help the conveyor belt to run more smoothly without any problems. 

Lubricating rollers to minimize friction and wear

The second tip is to lubricate the conveyor rollers properly. Lubricant can also preempt sticking while reducing the friction between the rollers and elastic conveyor belts thereby prolonging its life. Oh by the way you also can have an adult help you with this. Just a hint of lubricant on the Impact rollers by sticking in some of that precious liquid or spray stuff. Avoid using too much as it may make the rollers dome slippery and dangerous. 

Replace any damaged or worn rollers which are likely to cause the plant equipment to break down

If any of the conveyor rollers are damaged or worn out, the time has come to replace them. The conveyor belt slips and fall in between the chain drive, which causes a jam or even prevents from moving. This results in equipment breaking down and a loss of production. If a Rubber conveyor rollers is worn out, remove the old one and replace it with a new one. Be sure to fasten any screws or bolts required to hold the new roller in place. 

Properly aligning rollers to support successful material flow and avoid jamming

A vital tip for maintaining conveyor rollers is to ensure the alignment of them. If the rollers are not aligned, it will result in materials getting caught or feeding awkwardly from one unit to other and fix that can be a serious pain. Ensure that the rollers are all aligned parallel to each other and 90° perpendicular to the direction of conveyor travel. This could be done manually, with help from a simple ruler or measuring tape. 

Educating staff on maintaining your conveyors for longevity

Finally, ensure that all staff members who work with the conveyor system are trained on how to maintain it properly. This will ensure that everyone is aware of how to maintain and keep the conveyor rollers in good working order. For instance, a makeshift maintenance checklist can then be made that lists things like 'inspect', 'clean', and 'lubricate' as well as ad-hoc stuff such as changing rollers (if your door invariably grinds when it opens or closes) and alignment of the doors.